Unloading equipment

Specifications

Machine size

2200L*1300W*1080H (mm)

 Unloading speed  1 coil at a time/up to 12 per layer
Product feeding height

650±50mm

Number of layers 12/ layer
Machine weight

500KG

 Power components Taiwan Shengbang Taibang
 Linear slide rail slider Taiwan Shangyin
Photoelectric components SICK
Pneumatic components cylinder system (SMC or Yade Passenger)
P L C Siemens
 Power supply 220/380V 2Kw
 Air supply  0.6MPa, 30L/MIN

Automatic laser date coding machine

HC-CO2-30DF

Specifications

  1. Laser power: 30W Laser
  2. wavelength: 10640nm
  3. Engraving depth: 3mm
  4. Marking speed: 7000mm/s Maximum
  5. printing size: within 150*150mm
  6. Minimum line width: 0.03mm
  7. Minimum character: 0.03mm Repeatability: ±0.001m
  8. Power consumption of the whole machine: 0.9kw
  9. Power supply: 220V/50Hz/10A
  10. Cooling method: air cooling

Robotic labeller

Specifications

Color width 2 inches/51mm 4.33 inches/110mm
Printing method thermal or thermal transfer 
Printing speed 4.09 inches/104mm
 Printing accuracy 203dpi (8dots/mm)
Maximum printing width 6 inches
Maximum ribbon length 450 meters
 Maximum printing speed 14ips
User interface LCD
Printing resolution 203/300/600dpi

Products Description

 Label printer

 Zebra barcode printer; with network card

 ·Standard serial port, USB, network port

 ·Fully automatic paper recognition and ribbon recognition

 ·Flat-press printing method, the printing content is smoother

 ·The printer is compact and easy to place

  Robot

 Compact and space-saving design. 

 AC servo motor drive.

 Absolute position detection resolver.

 All five axles are equipped with brakes.

 Each spindle is permanently lubricated, and the oil is changed every 20,000 operating hours.

 

 Effective load 3kg
Repeat positioning accurac <±0.03mm
Working radius  540.7mm
Robot protection rating IP 65
Weight 26KG

 

 KRC4 compact controller

 8.4inch touch color display

 Ten-meter long cable connects the control panel and controller

 The touch padhas a context-sensitive floating window, which makes the operation more intuitive

 Directly control the eight axes/additional axes through a separate operation button, without switching back and forth

 Can be used internationally, because all functions have been cured in the software

 Configuration can be stored and read directly on the Smart Pad

 Hot-swappable function

 Only about 1 kg in weight

Rust-proof paper wrapping

Specifications

Line height

650±50MM

Weight

300KG

Power supply

380V

Maximum packing size

φ:265  H:100MM

Power

1200W

Working speed

≥ 6 pieces/MIN  

Air pressure

6~8kg/cm

Products Description

 1). Control system:

 PLC program control automatically sets the number of layers

 The light is on, and the height of the cargo is automatically sensed

 2). Cantilever drive system:  

 Frequency conversion speed regulation, adjustable speed from 0 to 12 rpm, automatic reset of cantilever position

 High-sensitivity emergency parking system controlled by safety photo detector, with rotary support

 3). Paper feeding system:

The motor automatically delivers anti-rust paper, and the film length of the rod-less cylinder is adjustable.  

 Special knife-resistant rubber guide rod 

 4). Packaging material requirements:

 The surface of the anti-rust paper cannot be coated and rolled into a roll

 Film roll specifications: <Φ260MM (outer diameter) x91mm (width)

 Membrane core specifications: Φ76 mm (inner diameter of the core) x91 mm (width)

 Pasting specifications: Roll-shaped self-adhesive stickers (Φ76 mm core inner diameter, outer diameter: 165MM*width 35MM), automatic pasting

 The system includes: automatic winding of anti-rust paper, automatic delivery of labels, and automatic labeling and sealing labels.

 

Basic equipment configuration:

Part name

Brand

Programmable controller

SIEMENS

Proximity switch

Yike

Photoelectric switch

Sick

Air switch

SCHNEIDER

Limit switch

SCHNEIDER

Push button switch

SCHNEIDER

Emergency stop switch

SCHNEIDER

Relay

SCHNEIDER

AC contactor

SCHNEIDER

Conveyor motor

Shengbang Motor

Pneumatic components

SMC

Touch screen

Weilun

Sleeve wrapping and shrinking machine

Specifications

 

Packaging products welding wire coil φ270 - 300mm
Packaging form sleeve shrink
 Packing speed  ≥8 packs/min
Power supply power 380v, about 22kw
Product size outer diameter 270mm (national standard)
 Air supply 0.6~0.8MPa
Material PE
 inner diameter  76mm
outer diameter 280mm
normal width 200mm

Products Description

Equipment highlights:

 (1) Electronic induction film delivery, smooth film delivery, and quick film change.

 (2) The use of thermostatic sealing and cutting knife, the sealing strength is more than 3 times that of the cold-cutting and heat-sealing knife, and the sealing is uniform and smooth.

 (3) The whole machine adopts imported PLC programmable controller and man-machine interface display control system to realize the integration of machine, electricity and gas, and has manual/automatic optional functions.

 (4) Fully automatic film covering, sealing, shrinking, and cooling functions; a complete set of synthesis in one machine, easy to understand and easy to operate.

 (5) The shrink chamber adopts circulating air transportation technology, with reasonable structure, thermal insulation, high temperature control accuracy, and better shrink packaging effect.

 (6) The equipment is equipped with a fault alarm light, and if there is a failure during production, it will automatically alarm and stop.

 (7) Optimization of this project: reduce the gap between conveying and shrinking to provide speed. Increase and shrink the machine station. The smoothness of packaging shrinkage and feeding.

Automatic visual camera inspection system

Specifications

Field of view requirements cover the entire welding wire disc
Speed requirement more than 6 times a minute
Installation height 700mm plus or minus 50mm
Camera trigger method PLC + photoelectric switch external trigger
Camera resolution 2448*2048
Accuracy 440/2448=0.18mm

Products Description

    Test object description: size, photo, material, color, etc.

 

Operation object: Identify the inspection number on the label and count the production quantity of different inspection numbers

Description of testing requirements

 

Each shift records the statistics of different inspection numbers of the previous shift before production, and then clicks the clear button to clear the data to start the production quantity statistics for this shift. The vision system identifies the inspection number on the label and counts the production quantities of different inspections. It can automatically identify the product batch number, specification, weight, inspection number, or QR code or barcode on the label!

 

Field of view requirements: cover the entire welding wire disc

 

Speed requirement: more than 6 times a minute

 

Installation height: 700mm plus or minus 50mm

 

Camera trigger method: PLC+ photoelectric switch external trigger

Wraparound Packer

KB-ZX02

Specifications

1
Modle
KB-ZX02
2
Machine size
L4500*W1600*H2500mm
3
Packing speed
8.5 boxes/min
4
Machine weight
1800kg
5
Power supply power
380V, about 12KW
6
Air supply
0.6-0.8MPa

Products Description

Wraparound Packer For Welding Wire Coil
  1. The whole machine adopts imported PLC programmable controller and man-machine interface display control system to realize the machine,Electricity and gas are integrated, with manual/automatic optional functions.
  2. The complete set of equipment has fine workmanship, simple structure, and all internal materials are made of high-quality materials with beautiful appearance.
  3. A separate motor is used to drive the cam to suck the paper, so that the paper supply is stable, and there is no leakage or card box phenomenon.
  4. The equipment is equipped with a cardboard detection device, and the equipment stops the box suction work when there is no cardboard.
  5. In the case of equipment operation, if there is a shortage of materials or abnormal failure, the equipment will automatically alarm and stop.
  6. The equipment adopts brand-name servo motors for packing, and the packing work is stable and reliable.

Laser coder date coding

Specifications

Laser power 30W
Laser wavelength 10640nm
Engraving depth ≤3mm
Marking speed ≤7000mm/s
Maximum printing size with in 150*150mm
Minimum line width 0.03mm
Minimum character 0.3mm
Repeatability ±0.001m
Power consumption of the whole machine  ≤0.9KW
Power supply 220V/50Hz/10A
Cooling method air cooling

Products Description

Serial number

System name

Brand and place of origin

Description

1

Laser

DAVI laser

Domestic first-line brand air-cooled radio frequency excitation laser

2

Galvanometer

SINO

Fine control technology, all-digital high-speed scanning galvanometer, strong anti-interference, responsive and rapid response, and high marking accuracy.

3

Beam expander

SINO

A high-end optical lens located in the forefront of the world, with 3 times beam expansion, high transmittance optical lens, and good spot pattern.

4

Optical isolator

DAVI laser

Domestic first-line, stable performance. 

5

Field mirror

RONER SMITH

Compared with the high-end optical technology in the world, high-transmittance optical lenses have strong light transmittance and low loss.

6

Marking control card and software

SENZED LASER

Chinese/English optional interface, professional flight ultra-long marking software, easy to operate and easy to learn, can quickly modify information online and accurately mark meters.  Have an Arabic font library to achieve Arabic marking

7

Industrial control screen

SENZED

The all-in-one machine for industrial use has a compact size, fast and accurate feeling, and stable operation.

8

Synchronizer

ELCO 

Swiss ELCO precision sensing technology 2500 rpm original synchronizer with metal buffer connector. 

9

Photoelectric 

Shrick

Shrick, Germany

Precision Sensing Technology Fiber optic sensing is flexible and slender, with precise touch.

robotic palletizer

Specifications

 

Model

 KR120-3299PA  KUKA
Movement radius  3195mm
Working space 77.9 cubic meters
Load    120 kg
Number of motion axes  5
Installation location ground
Repositioning   ±0.06mm
Controller  KRC4
Weight   1093 kg

Motion parameters of each axis

Axis 1:  ±185°     105°/s

Axis 2:  -5º/- 40º   107°/s

Axis  3:   +155º/0º   114°/s

Pallet stretch wrapper

Specifications

Model

HW-1800PL+FM1300

Machine size

L2500* W1800* H2250mm

Turntable diameter

2000mmØ

Wrapping height

2100mm

Pallet weight 2000Kg
Power supply Single phase or 3 phase 220V/380V/415V/440V
Power consumption 3.75Kw
Turntable speed  15RPM  Adjustable
Capacity 35-40 pallet/hour

Consume air pressure

15NL/min

Film Width

500m/m, 750m/m (option)

Film land

20-35 microns
 Film outside diameter 350mm below

Film inside diameter

76mm

Conveyor high

 Min. 630 m/m

Conveyor speed

8M / min

Machine weight

1900kgs

Cutting film

 electric heating or knife (option)

Agv

Specifications

  1. AGV body type: forward-moving laser navigation AGV, steel welded structure
  2. AGV maximum travel speed: 1.5m/s, speed regulation range: 0-1m/s steplessly adjustable
  3. AGV maximum traction load: 2000kg (customized models)
  4. AGV travel offset accuracy: ±10mm
  5. AGV lifting accuracy: ±10mm
  6. AGV working mode: automatic, manual adjustment
  7. AGV communication method: wireless WIFI communication
  8. AGV power battery: 24V/240AH lithium battery, fully charged and discharged 1600 times, one year warranty
  9. Turning radius: ensure that the material frame is placed on the chain line and the shelf, and it is optimized for both the finished product stacking and storage.